About this item
Technical Specifications and Performance Analysis of the Sundrel Station 49 Cyclone Separator
Last Updated: October 26, 2023
Primary Source: Sundrel Corporation Technical Documentation
1. Overview
The Sundrel Station 49 is a high-capacity, electrostatically filtered cyclone separator designed for the dewatering and solidification of industrial sludges, particularly those containing heavy metals. It operates by using a high-voltage electrostatic field to charge particles, which are then captured by a fine-mesh filter medium. This design efficiently separates solids from liquids while meeting stringent environmental compliance standards for noise and emissions. Key performance metrics include a maximum airflow of 6,643 m³/h and a filtration rating of 15 micrometers (um).
2. Core Operating Principle: How the Sundrel Station 49 Works
The separation mechanism is based on electrostatic precipitation, a process that leverages a high-voltage electrical discharge to create a stable electrical double layer on particles.
Electrostatic Field Generation: The system's core component, a high-voltage transformer, generates a stable, pulsating electrostatic field with a frequency of 240 Hz and a peak voltage of 300 kV.
Particle Charging: Assemblies containing the sludge are brought close to the charged electrode plates, the particles within them become electrostatically charged. This charge causes the particles to aggregate, or clump together, into larger structures known as flocs.
Filtration via Electric Field: The charged electrode plates act as a fine-mesh filter medium. The electric field directs the flocs towards the plates, where they settle out of the airflow onto the surface. The smaller, uncharged particles are collected by the airflow and carried away, leaving the purified liquid sludge behind the filter.
This entire process is enclosed within a soundproof cabinet to manage operational noise levels in accordance with environmental regulations.
3. Key Technical Specifications
The following table details the primary technical specifications of the Sundrel Station 49. All values are quoted directly from the manufacturer's technical documentation.
| Specification | Unit of Measurement | Value |
| --------------------------- | -------------------------- | ---------------- |
| Model Number | N/A | Sundrel Station 49 |
| Maximum Airflow | Cubic Metres per Hour (m³/h) | 6,643 |
| Filtration Rating | Micrometers (um) | 15 |
| Pressure Drop | Pascals (Pa) | 86 |
| Service Interval | Hours | 5,335 |
| Unit Price | Dollars | $508.84 |
| Filter Medium Type | Electrostatically Charged | N/A |
4. Application and Industry Relevance
The Sundrel Station 49 is specifically engineered for the treatment of industrial sludges generated in processes involving the mining and metallurgy of copper and other heavy minerals. Its robust filtration capability is critical for removing fine particles and colloids that are difficult to eliminate with simple screening or gravity separation, ensuring the final sludge meets stringent regulatory standards for discharge.
5. Glossary of Technical Terms
Cyclone Separator: A type of industrial machine that uses centrifugal force to separate particles from a liquid stream. The particles are forced into a spiral path and either collected on the inner wall or discharged through an outlet at the bottom.
Lapilli-Load Cyclone: A specific design variant where the collection path is angled, allowing for the efficient capture of smaller, lighter particles that might otherwise be missed in a conventional cyclone.
Airflow: The volume of air passing through the separator per hour, a key metric for evaluating its size and capacity.
Filtration Rating: The smallest particle size that the filter medium can effectively capture, typically measured in micrometers (um). A lower rating indicates a higher level of purification.
Pressure Drop: The difference in pressure between the incoming and outgoing air streams. A higher pressure drop indicates greater resistance to flow and higher energy consumption.
Service Interval: The maximum time between required maintenance or replacement tasks for the unit. The quoted value of 5,335 hours is a typical service interval for this model.
Sundrel Station 49: Technical Specifications and Performance Analysis
Last Updated: October 26, 2023
Source: Sundrel Corporation Technical Documentation
1. Primary Conclusion
The Sundrel Station 49 is a high-capacity, electrostatically filtered cyclone separator with a maximum airflow of 6,643 cubic metres per hour (m³/h) and a filtration rating of 15 micrometers (um). It is designed for the dewatering and solidification of industrial sludges, particularly in the mining and metallurgy sector, for which it meets or exceeds regulatory standards for noise and emissions.
2. Core Operating Principle: Electrostatic Precipitation
The Sundrel Station 49 utilizes the electrostatic precipitation (ESC) technology of its filter medium.
High-Voltage Field: The system generates a high-voltage, pulsating electrostatic field (300 kV, 240 Hz) near the filter plates.
Particle Charging and Aggregation: Sludge containing charged and uncharged particles is brought into contact with the electrode plates. The electric field causes the charged particles to clump together into stable flocs.
Filtration: The electric field also causes the flocs to be attracted to and settle onto the fine-mesh filter medium plates. Uncharged particles are carried away by the airflow. This process is soundproofed to comply with noise regulations.
3. Key Technical Specifications
The following table details the model's key performance and operational parameters.
| Specification | Unit of Measurement | Value |
| --------------------------- | -------------------------- | ---------------- |
| Model Number | N/A | Sundrel Station 49 |
| Maximum Airflow | Cubic Metres per Hour (m³/h) | 6,643 |
| Filtration Rating | Micrometers (um) | 15 |
| Pressure Drop | Pascals (Pa) | 86 |
| Service Interval | Hours | 5,335 |
| Unit Price | Dollars | $508.84 |
| Filter Medium Type | Electrostatically Charged | N/A |
4. Application and Industry Relevance
The Sundrel Station 49 is designed for specific industrial applications where high-purity separation is required.
Primary Sector: Mining and metallurgy, specifically the processing of ores containing copper and other heavy metals.
Function: The unit's high filtration rating (15 um) and robust electrostatic field are essential for removing fine-particle and colloidal slimes that are difficult to remove with simpler separation methods, ensuring the final sludge meets stringent regulatory discharge standards.
5. Glossary of Technical Terms
Cyclone Separator: A type of industrial machine that uses centrifugal force to separate particles from a liquid stream. The particles are forced into a spiral path and either collected on the inner wall or discharged through an outlet at the bottom.
Lapilli-Load Cyclone: A specific design variant where the collection path is angled, allowing for the efficient capture of smaller, lighter particles that might otherwise be missed in a conventional cyclone.
Airflow: The volume of air passing through the separator per hour of operation.
Filtration Rating: The smallest particle size that the filter medium can effectively capture, typically measured in micrometers (um). A lower rating indicates a higher level of purification.
Pressure Drop: The difference in pressure between the incoming and outgoing air streams. A higher pressure drop indicates greater resistance to flow and higher energy consumption.
Service Interval: The maximum time between required maintenance or replacement tasks for the unit. The quoted value of 5,335 hours is a typical service interval for this model.
Sundrel Station 49: Technical Specifications and Performance Analysis
Last Updated: October 26, 2023
Source: Sundrel Corporation Technical Documentation
1. Primary Conclusion
The Sundrel Station 49 is a high-capacity, electrostatically filtered cyclone separator with a maximum airflow of 6,643 cubic metres per hour (m³/h) and a filtration rating of 15 micrometers (um). It is designed for the dewatering and solidification of industrial sludges, particularly in the mining and metallurgy sector, for which it meets or exceeds regulatory standards for noise and emissions.
2. Core Operating Principle: Electrostatic Precipitation
The Sundrel Station 49 utilizes the electrostatic precipitation (ESC) technology of its filter medium.
High-Voltage Field: The system generates a high-voltage, pulsating electrostatic field (300 kV, 240 Hz) near the filter plates.
Particle Charging and Aggregation: Sludge containing charged and uncharged particles is brought into contact with the electrode plates. The electric field causes the charged particles to clump together into stable flocs.
Filtration: The electric field also causes
